Eliminate production bottlenecks, material shortages, and disconnected shop floor spreadsheets. Unify production scheduling, multi-level BOMs, real-time MRP, machine OEE tracking, quality control, and factory ERP into one intelligent operating system.
Interactive Operations Preview
Click through the operational workspaces below to see how production managers, plant engineers, inventory controllers, and quality teams run their daily operations.
Eliminate stockouts, idle machines, and costly production delays. Hegrix calculates raw material requirements, validates machine capacity, monitors supplier lead times, and triggers purchase requisitions automatically.
Manage complex product structures with unlimited nested sub-assemblies, scrap percentage allowances, component substitutions, and revision control with digital approval trails.
Empower machine operators with digital touchscreens and barcode tablets. Capture accurate cycle times, monitor machine uptime, and log scrap reasons instantly without paper traveler cards.
Job: WO-8912 • Operator: Rajesh P. • OEE: 92%
Job: WO-8914 • Operator: Amit K. • OEE: 88%
Fixture change for Batch #L-102 • ETA: 8m
Job: WO-8890 • Auto Feed • OEE: 96%
Gain absolute control over raw materials, work-in-progress (WIP), and finished goods across multiple warehouse locations. Guarantee full traceability from vendor heat code to customer shipment.
Enforce zero-defect manufacturing standards. Trigger mandatory inspection checkpoints at goods receipt, production routing steps, and pre-shipment, paired with automated machine maintenance schedules.
The Competitive Edge
Why forward-thinking industrial manufacturers replace fragmented tools and paper travelers with Hegrix.
Modular Architecture
Select the exact modules your factory needs today, then scale seamlessly across new production lines, plants, and supply chain partners.
Plan work orders, production routings, machine capacity, and labor schedules with complete control over factory throughput.
Manage complex product structures, component availability, engineering change orders (ECO), and material dependencies.
Track raw materials, work-in-progress (WIP), finished goods, stock movements, and dynamic reorder levels across locations.
Monitor job progress, machine activity, labor usage, and production status from real-time touchscreen tablets and dashboards.
Create inspection workflows, non-conformance tracking (NCR), digital approvals, and audit-ready quality records for compliance.
Automate purchase requisitions, supplier quotation comparisons, approval hierarchies, and purchase order fulfillment.
Track vendor performance, lead times, pricing tiers, delivery reliability, and incoming material quality scores.
Accelerate receiving, putaway, staging, picking, barcode/RFID scanning, and finished goods inventory accuracy.
Schedule preventive maintenance, track breakdown logs, manage spare parts inventory, and eliminate unexpected equipment downtime.
Connect direct material costs, labor hours, machine depreciation, scrap, and overhead into accurate product margins and ERP finance.
Measure plant output, machine downtime, scrap rates, gross margins, work-in-progress, and supplier delivery performance.
Manage customer quotes, sales orders, delivery commitments, and real-time production status tracking in one unified workflow.
Industry Sectors
Whether your operation is high-mix/low-volume custom engineering or continuous high-speed process manufacturing, our software fits your operational reality.
Complex machinery, multi-level BOMs, engineered-to-order (ETO) routings, sub-assembly staging, and warranty tracking.
Batch recipe formulations, potency scaling, chemical yield tracking, hazardous material handling, and strict GMP compliance.
Component level serialization, SMT line integration, reel traceability, ESD compliance, and revision-controlled ECOs.
Custom quote estimating, sheet metal nesting integration, machine hour costing, tooling lifecycles, and scrap accounting.
IATF 16949 compliance, OEM release schedules (EDI), container tracking, PPAP documentation, and lot serialization.
Mold and die maintenance, resin lot tracking, cavitation counting, shelf-life expiration, and high-speed packaging runs.
Proven Results
Real operational benchmarks achieved by industrial manufacturing plants running Hegrix ERP platforms.
Automated MRP planning and balanced work center scheduling eliminate idle line wait times.
Barcode and RFID tracking eliminate missing inventory and verify every supplier heat code.
Digital shop floor tracking and preventive CMMS maintenance reduce unplanned downtime.
In-line quality checkpoints, strict tolerance gates, and version-controlled BOMs prevent rework.
Deployment Lifecycle
We ensure a smooth, risk-free transition from legacy software or spreadsheets to a modern manufacturing ERP platform.
We review your plant operations, BOM hierarchies, work center routings, and material flows to map standard operating procedures.
We configure multi-level BOMs, routing step standards, work center cost centers, and quality inspection criteria.
Securely transfer raw material master lists, active work orders, historical vendor records, and inventory valuation balances.
Connect barcode/RFID mobile scanners, weigh scales, machine PLC telemetry, and accounting ERP systems.
Hands-on training for plant managers, machine operators, quality inspectors, and inventory warehouse staff.
Seamless production cutover supported by dedicated manufacturing engineers, cloud monitoring, and ongoing optimization.
Frequently Asked Questions
Everything you need to know about our manufacturing platform in a glance.
A modern Manufacturing ERP is a unified operational platform that synchronizes master production scheduling (MPS), multi-level bills of materials (BOM), material requirements planning (MRP), shop floor workstation tracking, quality control, inventory, and financial accounting into a single real-time system.
Our MRP engine explodes multi-level BOMs against existing sales orders, demand forecasts, current stock-on-hand, work-in-progress (WIP), and open purchase orders. It calculates net component requirements, factors in supplier lead times and scrap margins, and automatically triggers purchase requisitions and manufacturing orders.
Yes. Hegrix supports hierarchical, multi-level BOMs with sub-assemblies, co-products, by-products, and phantom BOMs. Engineering Change Orders (ECO) are managed with digital approval workflows, revision versioning, effective dates, and complete component substitution history.
Operators log into touch-friendly digital kiosks or tablets at each work center. The system tracks job start/stop times, actual vs. standard cycle times, machine uptime, operator productivity, and defect counts, calculating real-time Overall Equipment Effectiveness (OEE = Availability × Performance × Quality).
Yes. Complete forward and backward traceability is supported. You can trace any finished product back to its specific production run, machine operator, inspection records, and raw material supplier lots, ensuring complete compliance with ISO 9001, IATF 16949, and GMP standards.
Yes. The platform integrates with handheld barcode and RFID scanners, mobile tablets, and automated weighing scales for rapid goods receiving, raw material issuing, work order picking, inter-warehouse stock transfers, and finished goods dispatch.
Yes. We specialize in custom Odoo MRP, PLM, Maintenance, Quality, and Inventory module development. We tailor Odoo to match your exact manufacturing workflows, machine routings, cost centers, and automated reporting requirements.
The platform tracks actual vs. standard costing in real time. It calculates material consumption (FIFO, LIFO, or Weighted Average), direct operator labor hours, machine depreciation rates, and utility overheads, providing accurate unit margins and scrap cost analysis.
Yes. Built-in maintenance management schedules preventive maintenance routines based on machine operating hours, cycle counts, or calendar intervals. Operators can log breakdown alerts directly from the shop floor, automatically routing work orders to maintenance technicians.
Yes. Hegrix offers unified multi-company and multi-plant architecture. Plant directors and executive management gain centralized visibility over inter-plant material transfers, capacity load across facilities, consolidated inventory valuation, and plant-level P&L.
Our data engineers extract, sanitize, and validate existing product catalogs, historical BOMs, active work orders, vendor ledgers, and raw material stock from legacy systems (SAP, Tally, Microsoft Dynamics, Excel) with zero disruption to daily plant operations.
Hegrix provides end-to-end implementation including workflow mapping, custom integrations, role-based shop floor training, dedicated project managers, 99.9% cloud uptime guarantees, and 24/7 priority SLA engineering support.
